CONSULTING IN COMPUTATIONAL FLUID DYNAMICS
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Simulation of crystal growth processes

 
Context
Knowing precisely the thermal behaviour of the material being manufactured is an essential need to develop new processes and to adapt or change equipment settings, as well as optimize operating points during industrial production.

Challenge
  • To know how precise are thermal simulations.
  • Accounting for liquid convection

Simulations undertaken

In the present case, 2D axis-symmetrical and 3D stationnary simulations were done at the beginning and at the end of the solidification process.

Results
Comparisons between solutions to improve the process


Other similar examples
:
High temperature crystal growth development
Thermal processing
Simulation of solidification
 
 
Natural convection inside the liquid container at the start of solidification. Calculation of the solution’s instability in 2D
 
Surface temperature calculated in 3D. The spots perfectly reflect the convection structure; this structure being perfectly correlated to the experience.
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